How are Vapor Tech coatings different from other coatings?
Vapor Tech coatings can be characterized by four basic traits:
- - The coatings bond atomically to substrates.
- - The coatings are so thin that they are virtually dimensionless, making it possible to apply coatings to components already in production without having to make any changes and making it possible to preserve texture and detail in the original part.
- - The coatings are extremely hard and scratch-resistant, providing durability and wear resistance not found in other types of coatings.
- - The coatings are applied using a patented, low temperature process that makes them suitable for application on materials such as plastics and zinc.
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Is this processs harmful to the environment?
No. Vapor Tech's coatings and coating processes are environmentally safe and dry. The coating process presents no hazard to equipment operators, technicians or end-users of the product. Vapor Tech processes are compatible with almost any manufacturing environment - from factory floor to clean rooms.
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What types of materials can be deposited?
Vapor Tech's coating systems can deposit almost any metallic source material. The most commonly used include Zirconium, Titanium, Chromium, Aluminum, Copper, Nickel, Silver, Stellite, Titanium-Aluminum and Titanium-Zirconium. Specialty source materials can be ordered to meet specific needs.
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What is the thickness of the coatings?
Vapor Tech's coatings are virtually dimensionless. They preserve existing surface texture and detail and with the exception of the highest precision scientific applications, have no measurable effect on dimensions or tolerances. Thickness can be as little as 50 nanometers (5x10-8 meters) or about 1/500th the thicknessof a human hair; or in special applications, as thick as 50 microns (5x10-5 meters).
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Will the Vapor Tech coating process change the texture of my part?
Vapor Tech coatings are extremely thin. For all but the most critical technical applications, Vapor Tech coatings will have no effect on the surface texture of parts. This is a benefit for manufacturers who utilize textures for either functional or appearance purposes. Patterns such as brushed finishes, matte surfaces or fine engravings will not be altered.
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Are surface preparation and cleaning important factors in the coating process?
Yes. Clean and defect-free surfaces are critical to achieving optimum results. Cleaning systems and good material handling practices are essential in creating coatings that adhere well, are defect-free and look great.
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What services and support does Vapor Tech provide?
Vapor Tech prides itself on the service and support programs it provides for its customers. For our equipment customers, we offer highly responsive system maintenance services and access to parts and supplies, as well as comprehensive customer training programs. Our R&D scientists and engineers are available to help customers formulate, test and validate new coating recipes and adaptations of standard recipes for their specific applications. Reliable equipment, customized coating solutions, expert maintenance and close customer relationships are keys to the customer satisfaction upon which Vapor Tech's reputation is built,
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How do I get started and then transition to internal production?
For customers who own or are purchasing Vapor Tech coating systems, we can assist with R&D-level and pilot manufacturing programs directly from our headquarters in the U.S. We can help make the transition to internal manufacturing an efficient and successful process.
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For additional information please contact Vapor Tech Sales. |
